Vonk Textile specializes in high quality garments for women, men, children and babies made from premium knitted fabrics. Our wide range includes short and long sleeve T-shirts, Sweatshirts, Hoodies, Cardigans, Poloshirts, Tops, Vests, Tracksuits, Pants, Joggers, Shorts, Jumpsuits and Pajamas.
Sampling is the product development phase. It is a process in which a small number of garments are made to fit the buyer's need and to get approval from the buyer to start production. Sampled garments represent the accuracy of patterns and the quality of production skills and techniques. Samples not only serve the purpose of establishing proper communication with the buyer about their style and products, but also help in calculating the fabric consumption along with the yarn and other accessories used.
This department makes samples according to the specifications and requirements sent by the buyer in the technical package. Types of Samples: Proto Sample, Conforming Sample, Pre-Production Sample, Pre-Size Set, Size Set, Seller Sample, Shipment Sample
We use the latest GERBER AccuMark Pattern Design System (PDS), an advanced computer-aided system for pattern design and layout. Our CAD department is responsible for the following functions: Determining the cut average for costing, Making the most efficient cut marker, Developing and modifying patterns, Developing the body set pattern with grading, Positioning embroidered and printed products, Digitizing the pattern.
Spreading: Spreading is the process of overlapping fabric plies on a horizontal table in such a way as to allow these plies to be simultaneously cut into acceptable product components for assembly. Spreading is done manually or automatically by the spreading machine.
Automatic Cutting: With our state-of-the-art automatic Cutter system, the slab is cut automatically. The system uses preloaded nested dies prepared by Automatic Nesting Software, which is 5 times faster than manual cutting.
Manual Cutting: Electrically powered straight blade cutting machines are used for manual cutting. The machine is moved along the upholstery following the pattern lines of the marker, where the reciprocating blade cuts the pieces of fabric in stages. Notches are also added. For smaller components such as collars, ribs, etc. that require high precision, a strip knife cutting machine is used. It is a non-portable cutting device that cuts the fabric as it passes through the knife.
Jacquard, stripes and checks cannot be spread by the spreader due to matching requirements, so they are spread manually.
The Print/Embroidery department receives the garment cut out, style and print/embroidery details in hard copy format. The design is scanned and digitized using software and saved as a machine format. Once the digitized design is loaded into the machine, a sample is made before production begins. After approval of the sample in terms of positioning, colors, quality and support materials, batch production begins.
Sorted cut piece bundles are sent from the cutting section to the production line where sewing is done. Starting from handling, this is the most important and first step of production, where the pieces are grouped together and sewn together according to the desired size and design.
The finishing department comes after all the departments and plays an equally important role in the final appearance of the garment. This department largely includes the following steps: Trimming, Inspection, Semi-pressing, Pressing, Labeling, Packing, Solid Packing, Ratio Packing, Mixed Packing so that the products are ready for transportation.